控制器组装测试线

(适用于汽车ECU/VCU/MCU/EPB/EPS/PPK/底盘控制器/悬架控制器/电机控制器/压缩机控制器等)
Applicable to automotive ECU/VCU/MCU/EPB/EPS/PPK/chassis controller/suspension controller/motor controller/compressor controller, etc

产品描述:
1、汽车控制器全自动组装测试产线,1人上下料方式,完成从来料散料到成品控制器出货的全自动产线,整线与MES系统无缝对接;
2、整线配置4轴伺服和机械手抓取模组,对产品进行抓取组装和测试;
3、产线内配置提升机,PCBA双工位烧录测试,上料上壳体,点胶机,上料下壳体,点胶机,锁螺丝,激光打标,加热垂直炉,高温EOL双工位测试,OK/NG料缓存,单向阀组装和气密测试,多角度振动测试,贴标机,收料机,提升机等
4、线体机械手-爱普生/KU KA,PLC-西门子,伺服电机-西门子,气动-SMC,传感器-松下,CCD相机-3D基恩士,螺丝枪-阿特拉斯,烧录器-进口,测试仪器:是德,泰克,艾德克斯;板卡-NI,气密仪-ATEQ,打印机-斑马


MES管控系统:
1、产线配置中控服务器,与工厂MES交互对接;
2、产品型号管理功能;
3、标签编辑功能;
4、以往产品信息追溯功能,通过扫描产品PCBA码能调出所有该产品信息;
5、MES看板功能,统计当天产量,OK/NG率,白/夜班,生产计划完成情况等信息;
6、通过电子看板展示每一个测试槽位的测试状况;以便对所有测试的产品进行追踪(正向追溯+反向追溯);
7、生产过程控制;
8、测试完成后,中控系统统计测试结果和产品条码测试时间等信息;
9、可添加新产品流程及产品流程编辑功能;

Product description:
The fully automatic assembly and testing production line for automotive ECU controllers, with one person loading and unloading method, completes the fully automatic production line from incoming bulk materials to finished product controller shipment, and the entire line seamlessly interfaces with the MES system;
The entire line is equipped with 4-axis servo and robotic arm grasping modules to grasp, assemble, and test products;
The production line is equipped with a lifting machine, PCBA dual station burning test, loading and unloading shell, dispensing machine, loading and unloading shell, dispensing machine, locking screw, laser marking, heating vertical furnace, high-temperature EOL dual station test, OK/NG material buffer, one-way valve assembly and airtightness test, multi angle vibration test, labeling machine, receiving machine, elevator, etc.
Wire body manipulator - Epson/KU KA, PLC - Siemens, servo motor - Siemens, pneumatic SMC, sensor - Panasonic, CCD camera -3D Kienz, screw gun - Atlas, burner - imported, test instruments: Shide, Teck, Edex; Board NI, Airtightness Tester ATEQ, Printer Zebra.

MES control system:
The production line is equipped with a central control server for interactive docking with the factory MES;
Product model management function;
Label editing function;
Previous product information traceability function, which can retrieve all product nformation by scanning the PCBA code of the product;
MES Kanban function, statistics of daily production, OK/NG rate, day/night shift, roduction plan completion status, and other information;
Display the testing status of each testing slot through electronic signage; To track all tested products (forward traceability+reverse traceability);
Production process control;
After the test is completed, the central control system collects information such as test results and product barcode test time;
New product processes and product process editing functions can be added;

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